Suitable types of biomass and their characteristics
Practically any kind of watery organic substance is suitable for anaerobic digestion. The agricultural residues and waste materials that can be used as substrate for biogas plants consist chiefly of:
- waste from animal husbandry, e.g. dung, urine, fodder residue and manure, .
- vegetable waste, e.g. straw, grass, garden residue, etc. (though such materials do not ferment well alone),
- household waste like night soil, garbage, wastewater, etc.
- vegetable waste, e.g. straw, grass, garden residue, etc. (though such materials do not ferment well alone),
- household waste like night soil, garbage, wastewater, etc.
Solid and liquid agroindustrial waste materials, from slaughterhouses for example, and wastewater from sugar/starch processing are not gone into here, since small-scale biogas plants of simple design would not suffice in that connection (cf. chapter 6).
Waste from animal husbandry
Most simple biogas plants are "fueled" with manure (dung and urine), because such substrates usually ferment well and produce good biogas yields. Quantity and composition of manure are primarily dependent on:
- the amount of fodder eaten and its digestibility; on average, 40 - 80% of the organic content reappears as manure (cattle, for example, excrete approximately 1/3 of their fibrous fodder),
- quality of fodder utilization and the liveweight of the animals.
It is difficult to offer approximate excrement-yield values, because they are subject to wide variation. In the case of cattle, for example, the yield can amount to anywhere from 8 to 40 kg per head and day, depending on the strain in question and the housing intensity. Manure yields should therefore be either measured or calculated on a liveweight basis, since there is relatively good correlation between the two methods.
The quantities of manure listed in table 3.2 are only then fully available, if all of the anirnals are kept in stables all of the time and if the stables are designed for catching urine as well as dung (cf. chapter 3.3).
Thus, the stated values will be in need of correction in most cases. If cattle are only kept in night stables, only about 1/3 to 1/2 as much manure can be collected. For cattle stalls with litter, the total yields will include 2 - 3 kg litter per animal and day.
Table 3.2: Standard liveweight values of animal husbandry and average manure yields (dung and urine) as percentages of liveweight (Source: Kaltwasser 1980, Williamson and Payne 1980)
Species | Daily manure yield as % of liveweight | Fresh-manure solids | Liveweight (kg) | ||
| dung | urine | TS (%) | VS (%) | |
Cattle | 5 | 4-5 | 16 | 13 | 135 - 800 |
Buffalo | 5 | 4-5 | 14 | 12 | 340-420 |
Pigs | 2 | 3 | 16 | 12 | 30- 75 |
Sheep/goats | 3 | 1 - 1.5 | 30 | 20 | 30 - 100 |
Chickens | 4.5 | | 25 | 17 | 1.5 - 2 |
Human | 1 | 2 | 20 | 15 | 50- 80 |
Table 3.3: TS and VS-contents of green plants
(Source: Memento de l'agronome 1984)
(Source: Memento de l'agronome 1984)
Material | TS | VS |
| (%) | (% of TS) |
Rice straw | 89 | 93 |
Wheat straw | 82 | 94 |
Corn straw | 80 | 91 |
Fresh grass | 24 | 89 |
Water hyacinth | 7 | 75 |
Bagasse | 65 | 78 |
Vegetable residue | 12 | 86 |
Vegetable waste
Crop residue and related waste such as straw, cornstalks, sugar-beet leaves, etc. are often used as fodder and sometimes processed into new products, e.g. straw rnats. Consequently, only such agricultural "waste" that is not intended for some other use or for composting should be considered.
Most green plants are well-suited for anaerobic fermentation. Their gas yields are high, usually above that of manure (cf. table 3.5). Wood and woody parts of plants resist anaerobic fermentation and should therefore not be used in biogas plants. Due to the poor flow properties of plant material and its tendency to form floating scum, it can only be used alone in a batch-type plant. In practice, however, batch plants are unpopular because of the need for intermittent charging and emptying.
In continuous-type family-size biogas plants, crop residue therefore should only be used as an addition to animal excrements. Any fibrous material like straw has to be chopped up to 2 - 6cm - and even that does not fully preclude scum formation.
Table 3.4: Digestion characteristics of animal-husbandry residues (Source: OEKOTOP)
Substrate | Scum formation/ sedimentation | Digestion | Recommended retention time (days) | Gas yield compared to cattle manure | |
Cattle manure | none | none | very stable | 60- 80 | 100% |
ditto, plus 10% straw | heavy | slight | very stable | 60-100 | 120% |
Pig manure | slight to heavy | heavy to slight | Danger of "tilting", i.e. acidification, at the beginning; slow run-up with cattle manure necessary | 40 - 60 | 200% |
ditto, plus 10% straw | heavy | slight | ditto | 60 - 80 | . . . |
Chicken manure | slight to heavy | heavy | Slow run-upwith cattle manure advisable; danger of "tilting" | 80 | 200% |
Sheep/gcat manure manure | medium to heavy | none | stable | 80-100 | 80% |
Table 3.5: Mean gas yields from various types of agricultural biomass (Source: OEKOTOP, compiled from various sources)
Substrate | Gas-yield range (1/kg VS) | Average gas yield (1/kg VS) |
Pig manure | 340-550 | 450 |
Cow manure | 150-350 | 250 |
Poultry manure | 310-620 | 460 |
Horse manure | 200-350 | 250 |
Sheep manure | 100-310 | 200 |
Stable manure | 175-320 | 225 |
Grain skew | 180-320 | 250 |
Corn straw | 350-480 | 410 |
Rice straw | 170-280 | 220 |
Grass | 280-550 | 410 |
Elephant grass | 330-560 | 445 |
Bagasse | 140-190 | 160 |
Vegetable residue | 300-400 | 350 |
Water hyacinth | 300-350 | 325 |
Algae | 380-550 | 460 |
Sewage sludge | 310-640 | 450 |
Table 3.6: C/N-ratios of varios substrates (Source: Barnett 1978)
Substrate | C/N |
Urine | 0.8 |
Cattle dung | 10-20 |
Pig dung | 9-13 |
Chicken manure | 5-8 |
Sheep/goat dung | 30 |
Human excrements | 8 |
Grain straw | 80-140 |
Corn straw | 30-65 |
Fresh grass | 12 |
Water hyacinth | 20-30 |
Vegetable residue | 35 |
Digestion characteristics and gas yields
As long as the total solids content of the substrate does not substantially exceed 10%, simple biogas plants can be expected to operate smoothly on a mixture of animal excrements and plant material (straw, fodder waste).
Manure from ruminants, particularly cattle, is very useful for starting the fermentation process, because it already contains the necessary methanogenic bacteria. On the other hand, the gas yield from cattle dung is lower than that obtained from chickens or pigs, since cattle draw a higher percentage of nutrients out of the fodder' and the leftover lignin complexes from high-fiber fodder are very resistant to anaerobic fermentation. Urine, with its low organic content, contributes little to the ultimate gas yield but substantially improves the fertilizing effect of the digested slurry and serves in diluting the substrate.
The carbon(C)/nitrogen(N)-ratio of animal and human excrements is normally favorable for the purposes of anaerobic fermentation (9 - 25:1), while that of plant material usually indicates an excessive carbon content.
In many cases, various substrates should be mixed together in order to ensure a favorable gas yield while stabilizing the fermentation process and promoting gas production. The following formulae can be used to calculate the C/N-ratio and total-solids content of a given mixture:
MC/N = [(C/N1 x Wl) + (C/N2 x W2) + . . . + (C/Nn x Wn)]/(W1 + W2 + . . . + Wn)
MTS = [(TSI x Wl) + (TS2 x W2) + . . . + (TSn x Wn)]/(W1 +W2 + ... + Wn)
MC/N = C/N-ratio of mixed substrate, MTS = TS-content of mixed substrate, C/N = C/N-ratio of individual substrate, W = weight of individual substrate, TS = TS-content of fresh material.