Floating-drum plants Design calculation

10.1.1 Floating-drumplants
10.1.2 Fixed-domeplants
10.1.3 Earth pit with plastic-sheet gasholder
10.1.4 Estimating the earth-pressure and hydraulic forces

 Floating-drum plants 

Design calculation
Sizing factors
Example
Daily substrate input, Sd
= 115 l/d
Retention time, RT
= 70 days
Daily gas production, G
= 2.5 m³/d
Storage capacity,Cs
= 60%
Digester volume, Vd
= 8 m³
Gasholder volume, Vg
= 1.5 m³

Calculating formulae after Sasse, 1984
1. Vg = Cs · G
2. ha = design-dependent
3. Vg= r · p · h
4. rg =


5. rd = r + 0.03
6. Vd1 = p · d2 · p · h
7. Vd2 = R3 · p · 2/3
8. R =


9. Vd3 = R2 · p · H/3
10. H = R/5
11. Vd3 = R3 · p · 1/15
12. Vd2 : Vd3 = 10 : 1
13. Vd(2+3) = 1.1 Vd2
14. Vd(2+3) = Vd - Vd1
15. hd = hg
16. hdk = hd + structurally dependent free board (0.1 . . . 0.2 m)


Fig. 10.1: Conceptual drawing of a floating-drum biogas plant
Vd = Vdl +Vd2 +Vd3
= digester volume
Vg = gasholder volume
Index g = gas holder
Index d = digester
Sample calculation
Results
1. Vg = 0.6 · 2.5
= 1.5 m³
hg = (specified)
= 0.7 m
4. r =

= 0.82 m
5. r = 0.85 (chosen)

6. Vdl = 0.852 ·3.14 · 0.7
= 1.58 m³
14. Vd (2+3) = 8.45 - 1.58
= 6.87 m³
8+ 14. R =

= 1.45 m


Fig. 10.2: Constructional drawing of a floating-drum plant. Vd = 6.4 m³, Vg = 1.8 m³. Material requirements: Excavation 16.0 m³, Foundation 1.6 m³, Masonry 1.1 m³, Rendered area 18.0 m², Sheet steel 5.7 m². (Source: OEKOTOP, Sasse)


Fig. 10.3: Constructional drawing of a water-jacket plant. Vd = 6.0 m³, Vg = 1.8 m³. Material requirements: Excavation 16.0 m³, Foundation 1.6 m³, Masonry 1.6 m³, Rendered area 21 m², Sheet steel 5.7 m². (Source: OEKOTOP, Sasse)


Fig. 10.4: Constructional drawing of a cylindrical floating-drum plant for quarrystone masonry. Vd = 9.4 m³, Vg = 2.5 m³. Material requirements: Excavation 21.0 m³, Foundation 1.0 m³, Masonry 5.4 m³, Rendered area 27.3 m², Sheet steel 6.4 m². (Source: OEKOTOP, KVIC)

10.1.2 Fixed dome plants
Design calculation
Sizing factors
Example
Sample calculation
Daily substrate input, Sd
= 115 l/d
R = (0.76 · 8)1/3= 1.85 m
Retention time,RT
= 70 days
r = 0.52 R= 0.96 m
Daily gas production, G
= 2.5 m³/d
h = 0.40 R= 0.72 m
Storage capacity, Cs
= 60%
p = 0.62 R= 1.14 m
Digester volume, Vd
= 8 m³

Gasholder volume, Vg=G·Cs
= 1.5 m³

Vd : Vg
= 5.3 : 1



Tab. 10.1: Calculating parameters for fixed-dome biogas plant (Source: Sasse 1984.OEKOTOP)
Vg : Vd
1:5
1:6
1:8
R
(0.76 · Vd)1/3
(0.74 · Vd)1/3
(0.72 · Vd)1/3
r
0.52 R
0.49 R
0.45 R
h
0.40 R
0.37 R
0.32 R
p
0.62 R
0.59 R
0.50 R


Fig. 10.5: Conceptual drawing of fixed-dome biogas plant. Vg gasholder volume, Vd digester volume. (Source: OEKOTOP, Sasse)


Fig. 10.6: Constructional drawing of a fixed-dome plant. Vd = 8 m³, V = 1.5 m³. Material requirements: Excavation 25 m³, Foundation 2.2 m³, Masonry 2.0 m³, Rendered area 22.0 m², Sealed area 7.0 m². (Source: OEKOTOP, Sasse, BEP Tanzania)

10.1.3 Earth pit with plastic-sheet gasholder


Fig. 10.7: Constructional drawing of an earth-pit biogas plant with plastic-sheet gasholder. Vd = 11 m³, Vg = 2.2 m³. Material requirements: Excavation 16 m, Rendered area 28 m², Sheeted area 10 m² (Source: OEKOTOP)

10.1.4 Estimating the earth-pressure and hydraulic forces


Fig. 10.8: Schematic diagram of earth-pressure and water-pressure forces
In-depth forces, h (e, w)
pW = wW · hw
pW = hydrostatic pressure at depth hw (m) wW = specific weight of water
= 1000 kp/m³ pW = 1000 · h (kp/m²)
pE = wE · ce · he
pE = active earth pressure, i.e. force of pressure of dry, previously loose but now compact column of earth on a solid vertical wall
wE = specific weight of dry backfill earth
= 1800 . . . 2 100 kp/m³
he = height of earth column (m)
ce = coefficient of earth pressure for the earth column in question
= 0.3 . . . 0.4 (-)
pE = (600 . . . 700) · h (kp/m² )
Force acting on a surface
P(E, W) = p · A (kp = (kp/m²) · m²)
Note: The above formulae are simplified and intended only for purposes of rough estimation.
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